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  • Home
  • Anti virus/Anti malware
    • How to Remove Keyloggers
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    • How to Remove Locky and AutoLocky Ransomeware for Free
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  • Article Directory
    • How to Protect Computers using Free Version Antivirus Protection Software
    • Computer/Internet >
      • Audio/Visual >
        • How to Add a Cursor (Mouse Pointer) to a Print Screen Image >
          • Automotive >
            • How to Change Seized Up Spark Plugs
            • How to Change Automatic Transmission Filters
            • How to Do Auto Body Repair Work
            • How to Increase Fuel Economy
            • How to Install Truck Hitch Accessories/Attachments
            • How to Make a Poor Man's Fuel Heater
            • How to mix your own Fuel Additive
            • How to Replace a Door Panel
            • How to Replace Rear Leaf Springs
            • How to Tune-Up a Car Yourself
          • Business >
            • How to Appeal Denial of Unemployment Insurance Benefits
            • How to Create Order Forms
            • How to Perform Maryland Judiciary Case Searches Online
            • How to Promote your New Small Business
            • How to Recover Microsoft Office Professional for free
        • How to Convert qcp to wav
        • How to Create Watermark Protected Images
        • How to Crop a Print Screen Image
        • How to Disable your built-in Camera
        • How to Disable your built-in Microphone
        • How to Draw a Rose Bouquet
        • How to Print Digital Images Actual Size
        • How to Resize an Image to 424 X 282 Pixels, Without Distortion
        • How to Stream M3U's on Websites
      • How to Access a No Boot Hard Drive
      • How to Add Downloads to the Start Menu
      • How to Add a Hibernate Shortcut to your Windows Desktop
      • How to Add a Log Off Shortcut to your Windows desktop
      • How to Add a Restart Shortcut to your Windows desktop
      • How to Add a Second HDD (a Slave Drive) to your PC
      • How to Add a Shutdown Shortcut to your Windows desktop
      • How to Add a Standby Shortcut to your Windows desktop
      • How to Add Keywords to Your Website
      • How to Add Safe Mode to your Windows Boot Menu, by editing the BOOT.INI file
      • How to Backlink your online content
      • How to Block a Pinterest Follower
      • How To Comply with Amazon FTC Regulations
      • How to Connect to a Public WiFi Network
      • How to Create a Bookmarks Favicon
      • How to Create a Downloads Library in Windows Explorer
      • How to Create an active Click to Call Link
      • How to Create an h1 Header
      • How to Defragment the Paging File aka Virtual RAM
      • How to Disable sharing on Windows 7 and 8
      • How to Enable and Disable WiFi on Laptops and Tablets
      • How to Fix an Optical Scroll Mouse
      • How to Force Safe Mode on restart without editing BOOT.ini
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      • How to Install a Bluetooth USB
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      • How to Optimize your online content
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      • How to Replace a Dell Vostro 2510 LCD Inverter
      • How to Replace a Dell Vostro 2510 LCD Screen
      • How to Safely Eject ReadyBoost
      • How to Securely Wipe a Hard Disk Drive
      • How to Set Single-Click Customization on Desktop and Laptop Computers
      • How to Turn Num Lock on by Default in Windows 7 & 8
      • How to Tweet from a Flip Phone
    • Food & Drink >
      • Homemade Spaghetti Sauce with Shiitake Mushrooms and roasted Bell Pepper
      • How to Bake a fantastic Zucchini Pie
      • How to Bake Candied Pecans
      • How to Bake Rosemary-Maple Glazed Pork Loin
      • How to Boil Eggs Without Cracking Shells
      • How to make Ramen Noodles more interesting
      • How to Make your own Chopsticks
      • How to scratch Hearty Turkey and Rice Soup
      • How to Slow Cook Beans & Rice with Sausage
      • How to Slow Cook Venison Stew
    • Health >
      • How to Build a Strong Freestanding Inversion Rack
      • How to Pack a Blood Specimen for Air Travel
      • How to Tell if you have Bed Bugs
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      • How to Easter Egg Hunt with Candy Filled Eggs
      • How to Hang the American Flag
    • Home Improvement >
      • Concrete >
        • How to Apply/Repair Ornamental Mapping on Historic Field Stone Construction
        • How to Install a vented Glass Block window
        • How to Pour Concrete Footers for Jack Posts
      • Electrical >
        • How to Control Outdoor and Ceiling Lights with a Timer
        • How to Install a Breaker Panel Receptacle
        • How to Install a Switched Receptacle
        • How to Install Outdoor Motion Lights
        • How to Replace a Doorbell
        • How to Replace a Door Chime
        • How to Wire multiple lights on a Porch Circuit
      • Exterior >
        • How to Calculate a Roof Pitch in Degrees
        • How to Frame a Dormer
        • How to Install Vinyl Outdoor Swings
        • How to Install Vinyl Soffit
        • How to Paint Wood Doors
        • How to Reduce your Cooling costs by painting your Roof white
      • Interior >
        • How to Build a Hide A Safe to Protect The Family Jewels
        • How to Build Boxed Ceiling Beams
        • How to Frame Interior Walls
        • How to Install Crawl Space Insulation
        • How to Increase your Cordless Phone Range
        • How to Install Vinyl Mini Blinds
        • How to Remove Spray Foam Insulation From Hands
        • How to Resize an Interior Composite Hollow Core Door
      • Plumbing >
        • How to Repair Copper Pipes
        • How to Replace a Water Heater Thermocouple
        • How to Solder a Plumbing Joint
        • How to Stop Water Pipes From Vibrating
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      • How to Administer a bitter pill to a Cat
      • How to Administer subcutaneous hydrating fluids to an ailing Cat
      • How to Paper train a Green Iguana
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      • How to Field Dress a Whitetail Deer
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How to Do Auto Body Repair Work

Picture
1976 Camaro LT
This tutorial explains how to do auto body repair work on sheet metal panels, not the plastic/fiberglass composite skins which have rolled off the assembly lines for years. This article covers the use of auto body filler as a repair medium. Although true that welding or riveting a steel patch into place makes a stronger repair, most vehicle owners have neither the equipment nor the experience. While this article specifically addresses rust repair, many of these steps also apply to dent repair.

Things You'll Need:
* Plastic & Rubber Mallets
* Sand Bag
* Bondo Auto body Filler
* Sheet Metal Snips
* Wire Wheel
* Sanding Wheel
* 3/8" Drill
* 1/4" Galv. Wire Screen Mesh
* Fishing Line
* Medium and Fine Grit Sandpaper
* News paper & Masking Tape
* Primer, Finish Paint & Clear Coat

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1. Remove the damaged body panel for repair, when you can. Lay it down on a sand bag to hammer out any dents from the inside out. Use a plastic hammer or rubber mallet to start and finish with a wide-faced auto body hammer for the smoothest appearance. Use a block of wood as a solid backer, to avoid stretching the metal.

PictureRemove rust
​2. Use a wire wheel or a sanding wheel mounted in a drill to remove spot or surface rust. Once you have removed the rust down to bare metal (inside and out) skip forward to step 6. If the rust has eaten a hole through the panel. Use a pair of sheet metal snips or a jig-saw with a padded foot to cut out all the jagged sections of damaged metal.

PictureRecess edge
​3. Use a pair of channel-lock pliers to recess the edges surrounding the hole left from the damaged area removed. Bend the steel inwards then back, creating an 1/8" recess. This allows for enough Bondo to hold tight to the screen for a long-lasting durable repair.

PictureScreen
​4. Cut a square section of 1/4" galvanized screen mesh just larger than the hole and coat it with rust preventative primer. The following describe the remainder of this repair with the panel installed:
Tie nylon fishing line to the center of the galvanized screen. Roll it up and insert it into the hole where it will open up to span the inside of the void. Hammer a stake into the ground next to the vehicle and tie the fishing line to it, pulling the screen tight inside of the hole. If you perform this repair indoors, find a suitable stationary object to tie the line to. As an alternative, cut the screen to fit the recess itself and pop rivet it into place.

PictureBondo 1st coat
​5. Mix just enough Bondo (resin and hardener) to work with, as it dries quickly! Using the trowel from the kit, gently apply the filler to the screened section and recess, allowing it to cure before proceeding. The softened body filler curls around the screen and anchors it to the sheet metal. When dealing with small dents or surface rust, drill a series of 1/16" holes to simulate the screen and provide anchorage.

PictureBondo finish coat
6. Cut the fishing line and apply a filler coat after the initial coat has cured. Do not apply more than necessary, since you must remove cured excess by sanding it flush. No sense making more work for yourself. Apply a thin skim coat to fill in any imperfections, after the filler coat cures and you have sanded the Bondo flush with the surface of the sheet metal.

PictureMask, prime & paint
​7. After sanding the skim coat to perfection, remove all dust with a clean rag lightly dampened with rubbing alcohol. Mask off the area and apply primer. Onto this, apply at least two coats of finish paint. Apply at least one coat of clear-coat sealer to protect the paint.

Tips
* If the repaired area is subject to being exposed to moisture from behind (door panel, fender or quarter panel), be sure to prime/seal the unseen surface of the Bondo, using either automotive primer or rubberized undercoating.
* Apply Bondo in several thin layers, allowing each to cure thoroughly before sanding.

Warnings
* Clean up with Acetone. Acetone is a highly flammable solvent, exercise caution.

Copyright 01/01/2009 All Rights Reserved. Questions? Comments? Contact Me
Photo Credit: http://memimage.cardomain.com/ride_images/1/2139/281/5345140004_large.jpg
Related Articles:
Automotive

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Copyright © TomComKnowsHow

  • Home
  • Anti virus/Anti malware
    • How to Remove Keyloggers
    • How to Remove Conficker Malware
    • How to Remove Locky and AutoLocky Ransomeware for Free
  • How to Remove a Spyware Infection
  • Article Directory
    • How to Protect Computers using Free Version Antivirus Protection Software
    • Computer/Internet >
      • Audio/Visual >
        • How to Add a Cursor (Mouse Pointer) to a Print Screen Image >
          • Automotive >
            • How to Change Seized Up Spark Plugs
            • How to Change Automatic Transmission Filters
            • How to Do Auto Body Repair Work
            • How to Increase Fuel Economy
            • How to Install Truck Hitch Accessories/Attachments
            • How to Make a Poor Man's Fuel Heater
            • How to mix your own Fuel Additive
            • How to Replace a Door Panel
            • How to Replace Rear Leaf Springs
            • How to Tune-Up a Car Yourself
          • Business >
            • How to Appeal Denial of Unemployment Insurance Benefits
            • How to Create Order Forms
            • How to Perform Maryland Judiciary Case Searches Online
            • How to Promote your New Small Business
            • How to Recover Microsoft Office Professional for free
        • How to Convert qcp to wav
        • How to Create Watermark Protected Images
        • How to Crop a Print Screen Image
        • How to Disable your built-in Camera
        • How to Disable your built-in Microphone
        • How to Draw a Rose Bouquet
        • How to Print Digital Images Actual Size
        • How to Resize an Image to 424 X 282 Pixels, Without Distortion
        • How to Stream M3U's on Websites
      • How to Access a No Boot Hard Drive
      • How to Add Downloads to the Start Menu
      • How to Add a Hibernate Shortcut to your Windows Desktop
      • How to Add a Log Off Shortcut to your Windows desktop
      • How to Add a Restart Shortcut to your Windows desktop
      • How to Add a Second HDD (a Slave Drive) to your PC
      • How to Add a Shutdown Shortcut to your Windows desktop
      • How to Add a Standby Shortcut to your Windows desktop
      • How to Add Keywords to Your Website
      • How to Add Safe Mode to your Windows Boot Menu, by editing the BOOT.INI file
      • How to Backlink your online content
      • How to Block a Pinterest Follower
      • How To Comply with Amazon FTC Regulations
      • How to Connect to a Public WiFi Network
      • How to Create a Bookmarks Favicon
      • How to Create a Downloads Library in Windows Explorer
      • How to Create an active Click to Call Link
      • How to Create an h1 Header
      • How to Defragment the Paging File aka Virtual RAM
      • How to Disable sharing on Windows 7 and 8
      • How to Enable and Disable WiFi on Laptops and Tablets
      • How to Fix an Optical Scroll Mouse
      • How to Force Safe Mode on restart without editing BOOT.ini
      • How to Improve Computer Performance
      • How to Install a Bluetooth USB
      • How to Open Affiliate HTML Ads in New Tabs
      • How to Optimize your online content
      • How to Repair Windows Offline Help and Support
      • How to Replace a Dell Vostro 2510 LCD Inverter
      • How to Replace a Dell Vostro 2510 LCD Screen
      • How to Safely Eject ReadyBoost
      • How to Securely Wipe a Hard Disk Drive
      • How to Set Single-Click Customization on Desktop and Laptop Computers
      • How to Turn Num Lock on by Default in Windows 7 & 8
      • How to Tweet from a Flip Phone
    • Food & Drink >
      • Homemade Spaghetti Sauce with Shiitake Mushrooms and roasted Bell Pepper
      • How to Bake a fantastic Zucchini Pie
      • How to Bake Candied Pecans
      • How to Bake Rosemary-Maple Glazed Pork Loin
      • How to Boil Eggs Without Cracking Shells
      • How to make Ramen Noodles more interesting
      • How to Make your own Chopsticks
      • How to scratch Hearty Turkey and Rice Soup
      • How to Slow Cook Beans & Rice with Sausage
      • How to Slow Cook Venison Stew
    • Health >
      • How to Build a Strong Freestanding Inversion Rack
      • How to Pack a Blood Specimen for Air Travel
      • How to Tell if you have Bed Bugs
    • Holidays & Celebrations >
      • How to Easter Egg Hunt with Candy Filled Eggs
      • How to Hang the American Flag
    • Home Improvement >
      • Concrete >
        • How to Apply/Repair Ornamental Mapping on Historic Field Stone Construction
        • How to Install a vented Glass Block window
        • How to Pour Concrete Footers for Jack Posts
      • Electrical >
        • How to Control Outdoor and Ceiling Lights with a Timer
        • How to Install a Breaker Panel Receptacle
        • How to Install a Switched Receptacle
        • How to Install Outdoor Motion Lights
        • How to Replace a Doorbell
        • How to Replace a Door Chime
        • How to Wire multiple lights on a Porch Circuit
      • Exterior >
        • How to Calculate a Roof Pitch in Degrees
        • How to Frame a Dormer
        • How to Install Vinyl Outdoor Swings
        • How to Install Vinyl Soffit
        • How to Paint Wood Doors
        • How to Reduce your Cooling costs by painting your Roof white
      • Interior >
        • How to Build a Hide A Safe to Protect The Family Jewels
        • How to Build Boxed Ceiling Beams
        • How to Frame Interior Walls
        • How to Install Crawl Space Insulation
        • How to Increase your Cordless Phone Range
        • How to Install Vinyl Mini Blinds
        • How to Remove Spray Foam Insulation From Hands
        • How to Resize an Interior Composite Hollow Core Door
      • Plumbing >
        • How to Repair Copper Pipes
        • How to Replace a Water Heater Thermocouple
        • How to Solder a Plumbing Joint
        • How to Stop Water Pipes From Vibrating
    • Pets >
      • How to Administer a bitter pill to a Cat
      • How to Administer subcutaneous hydrating fluids to an ailing Cat
      • How to Paper train a Green Iguana
    • Wildlife >
      • How to Escape from a Bear in the Woods
      • How to Field Dress a Whitetail Deer
      • How to Legally live-trap and relocate Squirrels in the State of Maryland
    • Yard & Garden >
      • How to Build a Concrete Outdoor Fire Pit
      • How to Build your own Pond
      • How to Change the Tire on a Riding Lawn Mower
      • How to Install a Chain Link Fence Gate
      • How to Seed Flagstone Walkways With Moss
  • Contact Me
  • Amazon Deals
  • Zazzle.com/TomCom