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  • Home
  • Anti virus/Anti malware
    • How to Remove Keyloggers
    • How to Remove Conficker Malware
    • How to Remove Locky and AutoLocky Ransomeware for Free
  • How to Remove a Spyware Infection
  • Article Directory
    • How to Protect Computers using Free Version Antivirus Protection Software
    • Computer/Internet >
      • Audio/Visual >
        • How to Add a Cursor (Mouse Pointer) to a Print Screen Image >
          • Automotive >
            • How to Change Seized Up Spark Plugs
            • How to Change Automatic Transmission Filters
            • How to Do Auto Body Repair Work
            • How to Increase Fuel Economy
            • How to Install Truck Hitch Accessories/Attachments
            • How to Make a Poor Man's Fuel Heater
            • How to mix your own Fuel Additive
            • How to Replace a Door Panel
            • How to Replace Rear Leaf Springs
            • How to Tune-Up a Car Yourself
          • Business >
            • How to Appeal Denial of Unemployment Insurance Benefits
            • How to Create Order Forms
            • How to Perform Maryland Judiciary Case Searches Online
            • How to Promote your New Small Business
            • How to Recover Microsoft Office Professional for free
        • How to Convert qcp to wav
        • How to Create Watermark Protected Images
        • How to Crop a Print Screen Image
        • How to Disable your built-in Camera
        • How to Disable your built-in Microphone
        • How to Draw a Rose Bouquet
        • How to Print Digital Images Actual Size
        • How to Resize an Image to 424 X 282 Pixels, Without Distortion
        • How to Stream M3U's on Websites
      • How to Access a No Boot Hard Drive
      • How to Add Downloads to the Start Menu
      • How to Add a Hibernate Shortcut to your Windows Desktop
      • How to Add a Log Off Shortcut to your Windows desktop
      • How to Add a Restart Shortcut to your Windows desktop
      • How to Add a Second HDD (a Slave Drive) to your PC
      • How to Add a Shutdown Shortcut to your Windows desktop
      • How to Add a Standby Shortcut to your Windows desktop
      • How to Add Keywords to Your Website
      • How to Add Safe Mode to your Windows Boot Menu, by editing the BOOT.INI file
      • How to Backlink your online content
      • How to Block a Pinterest Follower
      • How To Comply with Amazon FTC Regulations
      • How to Connect to a Public WiFi Network
      • How to Create a Bookmarks Favicon
      • How to Create a Downloads Library in Windows Explorer
      • How to Create an active Click to Call Link
      • How to Create an h1 Header
      • How to Defragment the Paging File aka Virtual RAM
      • How to Disable sharing on Windows 7 and 8
      • How to Enable and Disable WiFi on Laptops and Tablets
      • How to Fix an Optical Scroll Mouse
      • How to Force Safe Mode on restart without editing BOOT.ini
      • How to Improve Computer Performance
      • How to Install a Bluetooth USB
      • How to Open Affiliate HTML Ads in New Tabs
      • How to Optimize your online content
      • How to Repair Windows Offline Help and Support
      • How to Replace a Dell Vostro 2510 LCD Inverter
      • How to Replace a Dell Vostro 2510 LCD Screen
      • How to Safely Eject ReadyBoost
      • How to Securely Wipe a Hard Disk Drive
      • How to Set Single-Click Customization on Desktop and Laptop Computers
      • How to Turn Num Lock on by Default in Windows 7 & 8
      • How to Tweet from a Flip Phone
    • Food & Drink >
      • Homemade Spaghetti Sauce with Shiitake Mushrooms and roasted Bell Pepper
      • How to Bake a fantastic Zucchini Pie
      • How to Bake Candied Pecans
      • How to Bake Rosemary-Maple Glazed Pork Loin
      • How to Boil Eggs Without Cracking Shells
      • How to make Ramen Noodles more interesting
      • How to Make your own Chopsticks
      • How to scratch Hearty Turkey and Rice Soup
      • How to Slow Cook Beans & Rice with Sausage
      • How to Slow Cook Venison Stew
    • Health >
      • How to Build a Strong Freestanding Inversion Rack
      • How to Pack a Blood Specimen for Air Travel
      • How to Tell if you have Bed Bugs
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      • How to Easter Egg Hunt with Candy Filled Eggs
      • How to Hang the American Flag
    • Home Improvement >
      • Concrete >
        • How to Apply/Repair Ornamental Mapping on Historic Field Stone Construction
        • How to Install a vented Glass Block window
        • How to Pour Concrete Footers for Jack Posts
      • Electrical >
        • How to Control Outdoor and Ceiling Lights with a Timer
        • How to Install a Breaker Panel Receptacle
        • How to Install a Switched Receptacle
        • How to Install Outdoor Motion Lights
        • How to Replace a Doorbell
        • How to Replace a Door Chime
        • How to Wire multiple lights on a Porch Circuit
      • Exterior >
        • How to Calculate a Roof Pitch in Degrees
        • How to Frame a Dormer
        • How to Install Vinyl Outdoor Swings
        • How to Install Vinyl Soffit
        • How to Paint Wood Doors
        • How to Reduce your Cooling costs by painting your Roof white
      • Interior >
        • How to Build a Hide A Safe to Protect The Family Jewels
        • How to Build Boxed Ceiling Beams
        • How to Frame Interior Walls
        • How to Install Crawl Space Insulation
        • How to Increase your Cordless Phone Range
        • How to Install Vinyl Mini Blinds
        • How to Remove Spray Foam Insulation From Hands
        • How to Resize an Interior Composite Hollow Core Door
      • Plumbing >
        • How to Repair Copper Pipes
        • How to Replace a Water Heater Thermocouple
        • How to Solder a Plumbing Joint
        • How to Stop Water Pipes From Vibrating
    • Pets >
      • How to Administer a bitter pill to a Cat
      • How to Administer subcutaneous hydrating fluids to an ailing Cat
      • How to Paper train a Green Iguana
    • Wildlife >
      • How to Escape from a Bear in the Woods
      • How to Field Dress a Whitetail Deer
      • How to Legally live-trap and relocate Squirrels in the State of Maryland
    • Yard & Garden >
      • How to Build a Concrete Outdoor Fire Pit
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How to Replace a Door Panel

Picture
Door panel remover
If you need to remove an automotive door panel for replacement, gain access to lube the window track, replace a power window motor, lube or repair lock & latch linkage, replace a blown stereo speaker, or do auto body repair/waterproofing, you will need a few simple tools and basic knowledge of door construction.
Things You'll Need:
* Door Panel Removal Tool
* Phillips Screw Driver
* 1/4" Socket Set

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1. Search the entire door for metal fasteners, before trying to pry the plastic clips out. Unscrew the lock knob if it protrudes through the top of the panel. Remove pull straps by prying off the cover plates and remove the attaching screws. Search all around the arm rest. If you find an ashtray, take it out and remove the hidden screw. If the arm rest or panel includes a power window/lock switch, carefully remove it and the screw beneath. If the door has a mirror control knob, check for screws that might penetrate through the door panel.

PictureJesus Clips on Amazon
2. Remove the window crank retainer or "Jesus Clip," named for the Omega shape, provided the door has a mechanical window. You can make a small hook out of a paper clip or a length of solid 14-16 gauge steel wire. Push inward on the panel and insert the hook between the handle and the plastic washer. The loop of the clip will be inline with the handle, one direction or the other. Once you have it hooked, pull slowly. Be very careful not to lose this clip!


3. Grab the door panel removal tool, once you have removed all visible fasteners. Insert the tool between the door panel and the sound-dampening paper and slide it along until it hits a plastic clip. Pull it out slowly, and reinsert it with the clip between the opening. Prying against the door, pull the clip outward. Proceed to the next until you have extracted them all. Depending on the door panel design, raise up on the panel clear the lock rod. You may also need to pull the door handle outwards before you can slide the panel toward the hinge for removal.

4. Gain access to the inside of the door by carefully removing the sound-dampening membrane. This membrane also blocks out drafts. Take care not to damage it. Since you now have access to all the inner workings of the door, this is the opportune time to lubricate the window track, lock and latch mechanisms. Without reinstalling the locking clip, slide the window crank onto the splined shaft and roll the window down part way to access the track. Or, in the case of power windows, plug the switch back into the harness. Carefully, direct a spray of white lithium grease on all of the linkage joints and window tracks.

5. Recreate a damaged sound-proof membrane by using 3-mil plastic or roofing felt. Cut it to match the shape of the door panel. At least, cut it to cover all of the openings on the inside of the door. Make cutouts for the door handle, arm rest bracket, window crank, and speaker, as well as for all of the plastic clips. You can attach it to the door with double-stick tape or small dabs of silicone caulk.

6. Replace the door panel in reverse order of removal. Roll the window down and out of the way. You will most likely have to line up the threaded lock rod and door handle first, before setting the upper lip of the panel into the window channel.

Tips
* To reinstall the window crank, first install the retaining clip into the slot on the collar of the crank. Then, holding the crank in the desired position, press it onto the splined shaft until the clip snaps into the groove.

Warnings
* If you do not reinstall a SOLID membrane between the door and panel, you will most likely hear road noise and feel a draft while driving.

Copyright 01/17/2009 All Rights Reserved. Questions? Comments? Contact Me
Photo Credit: S&G Tool Aid 87650 Crutchfield.com
Related Articles:
Automotive


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Copyright © TomComKnowsHow

  • Home
  • Anti virus/Anti malware
    • How to Remove Keyloggers
    • How to Remove Conficker Malware
    • How to Remove Locky and AutoLocky Ransomeware for Free
  • How to Remove a Spyware Infection
  • Article Directory
    • How to Protect Computers using Free Version Antivirus Protection Software
    • Computer/Internet >
      • Audio/Visual >
        • How to Add a Cursor (Mouse Pointer) to a Print Screen Image >
          • Automotive >
            • How to Change Seized Up Spark Plugs
            • How to Change Automatic Transmission Filters
            • How to Do Auto Body Repair Work
            • How to Increase Fuel Economy
            • How to Install Truck Hitch Accessories/Attachments
            • How to Make a Poor Man's Fuel Heater
            • How to mix your own Fuel Additive
            • How to Replace a Door Panel
            • How to Replace Rear Leaf Springs
            • How to Tune-Up a Car Yourself
          • Business >
            • How to Appeal Denial of Unemployment Insurance Benefits
            • How to Create Order Forms
            • How to Perform Maryland Judiciary Case Searches Online
            • How to Promote your New Small Business
            • How to Recover Microsoft Office Professional for free
        • How to Convert qcp to wav
        • How to Create Watermark Protected Images
        • How to Crop a Print Screen Image
        • How to Disable your built-in Camera
        • How to Disable your built-in Microphone
        • How to Draw a Rose Bouquet
        • How to Print Digital Images Actual Size
        • How to Resize an Image to 424 X 282 Pixels, Without Distortion
        • How to Stream M3U's on Websites
      • How to Access a No Boot Hard Drive
      • How to Add Downloads to the Start Menu
      • How to Add a Hibernate Shortcut to your Windows Desktop
      • How to Add a Log Off Shortcut to your Windows desktop
      • How to Add a Restart Shortcut to your Windows desktop
      • How to Add a Second HDD (a Slave Drive) to your PC
      • How to Add a Shutdown Shortcut to your Windows desktop
      • How to Add a Standby Shortcut to your Windows desktop
      • How to Add Keywords to Your Website
      • How to Add Safe Mode to your Windows Boot Menu, by editing the BOOT.INI file
      • How to Backlink your online content
      • How to Block a Pinterest Follower
      • How To Comply with Amazon FTC Regulations
      • How to Connect to a Public WiFi Network
      • How to Create a Bookmarks Favicon
      • How to Create a Downloads Library in Windows Explorer
      • How to Create an active Click to Call Link
      • How to Create an h1 Header
      • How to Defragment the Paging File aka Virtual RAM
      • How to Disable sharing on Windows 7 and 8
      • How to Enable and Disable WiFi on Laptops and Tablets
      • How to Fix an Optical Scroll Mouse
      • How to Force Safe Mode on restart without editing BOOT.ini
      • How to Improve Computer Performance
      • How to Install a Bluetooth USB
      • How to Open Affiliate HTML Ads in New Tabs
      • How to Optimize your online content
      • How to Repair Windows Offline Help and Support
      • How to Replace a Dell Vostro 2510 LCD Inverter
      • How to Replace a Dell Vostro 2510 LCD Screen
      • How to Safely Eject ReadyBoost
      • How to Securely Wipe a Hard Disk Drive
      • How to Set Single-Click Customization on Desktop and Laptop Computers
      • How to Turn Num Lock on by Default in Windows 7 & 8
      • How to Tweet from a Flip Phone
    • Food & Drink >
      • Homemade Spaghetti Sauce with Shiitake Mushrooms and roasted Bell Pepper
      • How to Bake a fantastic Zucchini Pie
      • How to Bake Candied Pecans
      • How to Bake Rosemary-Maple Glazed Pork Loin
      • How to Boil Eggs Without Cracking Shells
      • How to make Ramen Noodles more interesting
      • How to Make your own Chopsticks
      • How to scratch Hearty Turkey and Rice Soup
      • How to Slow Cook Beans & Rice with Sausage
      • How to Slow Cook Venison Stew
    • Health >
      • How to Build a Strong Freestanding Inversion Rack
      • How to Pack a Blood Specimen for Air Travel
      • How to Tell if you have Bed Bugs
    • Holidays & Celebrations >
      • How to Easter Egg Hunt with Candy Filled Eggs
      • How to Hang the American Flag
    • Home Improvement >
      • Concrete >
        • How to Apply/Repair Ornamental Mapping on Historic Field Stone Construction
        • How to Install a vented Glass Block window
        • How to Pour Concrete Footers for Jack Posts
      • Electrical >
        • How to Control Outdoor and Ceiling Lights with a Timer
        • How to Install a Breaker Panel Receptacle
        • How to Install a Switched Receptacle
        • How to Install Outdoor Motion Lights
        • How to Replace a Doorbell
        • How to Replace a Door Chime
        • How to Wire multiple lights on a Porch Circuit
      • Exterior >
        • How to Calculate a Roof Pitch in Degrees
        • How to Frame a Dormer
        • How to Install Vinyl Outdoor Swings
        • How to Install Vinyl Soffit
        • How to Paint Wood Doors
        • How to Reduce your Cooling costs by painting your Roof white
      • Interior >
        • How to Build a Hide A Safe to Protect The Family Jewels
        • How to Build Boxed Ceiling Beams
        • How to Frame Interior Walls
        • How to Install Crawl Space Insulation
        • How to Increase your Cordless Phone Range
        • How to Install Vinyl Mini Blinds
        • How to Remove Spray Foam Insulation From Hands
        • How to Resize an Interior Composite Hollow Core Door
      • Plumbing >
        • How to Repair Copper Pipes
        • How to Replace a Water Heater Thermocouple
        • How to Solder a Plumbing Joint
        • How to Stop Water Pipes From Vibrating
    • Pets >
      • How to Administer a bitter pill to a Cat
      • How to Administer subcutaneous hydrating fluids to an ailing Cat
      • How to Paper train a Green Iguana
    • Wildlife >
      • How to Escape from a Bear in the Woods
      • How to Field Dress a Whitetail Deer
      • How to Legally live-trap and relocate Squirrels in the State of Maryland
    • Yard & Garden >
      • How to Build a Concrete Outdoor Fire Pit
      • How to Build your own Pond
      • How to Change the Tire on a Riding Lawn Mower
      • How to Install a Chain Link Fence Gate
      • How to Seed Flagstone Walkways With Moss
  • Contact Me
  • Amazon Deals
  • Zazzle.com/TomCom